Fabric Defect Detection
Spot fabric defects on the line in real time, with every flag logged for quality review.
What It Does
The agent watches the line, flags defects as they appear, and logs each one with an image for the quality team to confirm.Without it: Manual inspection misses defects at line speed, and bad rolls reach customers before anyone notices.
- Flags by defect type, hole, slub, stain or weft bar, not a generic fault
- Records the meter position on the roll so the flag can be located again
- Frames it cannot call go to the queue marked low confidence, not dropped
- Each flag carries the loom, shift and run number from the execution system
Illustrative example
Roll 4471 on loom 12 runs past the camera and a 3 cm slub registers at meter 218. The flag lands in the quality queue with the frame, the loom, the shift and run 8802 attached. The quality lead opens it, confirms the defect, and decides whether the roll is cut or downgraded.
Line cameras
Frames at line speed
MES
Prior flagged frames
QMS
Defect types, review queue
Defect image store
Flagged frames, meter position
Fabric defect detection
WatchStarts when
A production run starts and fabric moves past the line camera
How far it goes
it flags and records, and takes no action itself
Never
SCRAP: enforced below the model, not asked of it
Defect flags
Raised on the line
Defect evidence
Logged with the frame
Quality queue
Queued for confirmation
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Case Studies
Catching the Escape Before It Becomes a Recall
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Inspection calls are checked and logged, with holds routed for sign-off.
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The AI Drafted the Deviation, the 483 Lands on You
Manufacturing
Every AI-drafted record carries the evidence an inspector asks for.
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