Production Yield Analysis

Find where yield is lost across the line and point to the steps that drive waste.

What It Does

When a run closes, the agent joins its MES output, quality records, and material consumption to show where yield was lost by machine, shift, and material, and ranks the factors that track with the loss. Every figure traces back to the production records behind it for the ops team to check.Without it: Yield loss hides across machines, shifts, and materials, so root cause takes weeks to track down.

Rejects are attributed to the run that made them, not the shift that found them
Separates process waste from short-supplied material and from rework returned to the line
Sets the run against the last ten of the same product, not a fixed target
Runs below the sample threshold are reported inconclusive rather than ranked

Illustrative example

Run 5510 of a 40s cotton yarn books 4,180 kg against a 4,400 kg plan. The agent splits the 220 kg gap across carding, spinning and winding, compares it with the last ten runs of the same count, and puts winding on B shift at the top alongside the two raw-stock lots those runs share. The plant manager opens the linked records and decides what to test next run.

Reads

MES

Booked output per run

Quality records

Rejects, rework by run

Material consumption

Material issued per run

Runs

Production yield analysis

Watch

Starts when

A production run closes and its output is booked